Identify hazards early, reduce risks, and maintain operational excellence.
Lion Safety Consulting offers structured methods to identify hazards, assess safety risks, and implement preventive measures in process installations. Our services support both design and operational stages.
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Clients Across World
HAZOP – Hazard and Operability Study
Structured Safety Analysis for Process and Electrical Systems
HAZOP (Hazard and Operability Study) is a structured method for assessing safety and operability of process installations and their associated control and power systems.
We divide this type into three main categories:
Process HAZOP
C-HAZOP
E-HAZOP
Classical Process HAZOP
Process HAZOP
• Focuses on the technological process (media, process parameters, equipment, pipelines).
• Analysis is based on project documentation (P&ID, functional descriptions, design assumptions).
• Keywords such as “more,” “less,” “none,” “reverse” are used to identify deviations from design conditions.
• For each deviation, possible causes, consequences, and proposed corrective measures and safeguards are determined.
Benefits:
• Identification of potential failure scenarios and hazardous states.
• Recommendations for technical and organizational safeguards.
• Support for compliance with regulatory requirements and client expectations.
Control System HAZOP
C-HAZOP
• Focuses on control and automation systems (DCS, PLC, SIS, OT systems, communication networks).
• Examines system architecture, control logic, configuration, alarm systems, and operator interfaces (HMI).
• Considers hardware/software failures, communication errors, and operator mistakes.
• Assesses the impact of control system failures on process safety and operational continuity.
Benefits:
• Better understanding of control systems’ impact on process safety
• Reduced risk of failures due to configuration, logic, or communication errors.
• Support for compliance with functional safety and OT cybersecurity standards.
Electrical HAZOP
E-HAZOP
• Focuses on electrical power systems and plant electrical installations.
• Analyzes HV/MV/LV switchgear, primary and backup power systems, electrical protection and automation systems.
• Considers short circuits, overloads, power loss, incorrect protection actions, and their impact on people, equipment, and processes.
• Assesses risks of electric shock, arc flash, fire, blackouts, and equipment damage.
Benefits:
• Reduced risk of serious electrical incidents and prolonged downtime.
• Improved reliability of critical process power supply.
• Support for compliance with electrical installation safety standards.
HAZID – Hazard Identification
Recognizing Threats Early to Protect People, Assets, and the Environment
HAZID (Hazard Identification) is a structured, workshop-based method for identifying potential hazards in process installations, applied both during the design stage and throughout plant operation. During a HAZID analysis, we help your team proactively identify and manage hazards in your process installations. Our structured approach ensures that potential risks are understood and addressed before they become incidents.
What Our HAZID Service Includes:
1
Hazard Identification
We systematically identify technical, organizational, and environmental hazards that could affect your process installations, ensuring that no potential risk is overlooked.
2
Risk Assessment
We evaluate the potential consequences of identified hazards, analyzing their impact on safety, operations, and the environment to prioritize critical risks.
3
Recommendations
We develop practical recommendations and preventive measures to reduce or eliminate risks, helping you minimize the effects of potential failures and ensure safe operations.
From Insight to Safety
At Lion Safety Consulting, we conduct HAZID analyses to help our clients systematically identify and manage potential hazards in their process installations. During our workshops, we carefully examine technical, organizational, and environmental risks, assess the potential consequences of hazardous events, and provide practical recommendations for preventive measures and actions to minimize the impact of failures.
By applying this structured approach, we help organizations uncover hidden risks early, make informed design and operational decisions, and ensure the safety of people, assets, and the environment.
"We're defining risks before they define Your operations."
Our latest realisations
From HAZOP & HAZID services:
Warehouse Safety Optimization for NovaLogistics Group
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"Your safety is our duty"
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